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Solar Panel Recycling Process: What Happens After Collection?

solar panel recycling process

Introduction

The solar panel recycling process is an essential part of creating a circular economy. By recovering valuable materials such as silicon, glass, and metals, we reduce waste, prevent landfill overflow, and maximise sustainability. Proper solar panel recycling reduces waste, maximises resource recovery, and prevents unnecessary landfill use. As solar panels reach the end of their lifespan, they must be managed responsibly to prevent environmental harm and to maximise recycling rates. But what happens after we collect your solar panels?

From collection and transportation to processing and reintegration into the supply chain, this guide explains the closed-loop recycling process that ensures valuable materials are recovered and reused.

Preparing for the Solar Panel Recycling Process – How to Get Panels Ready for Collection

After we collect your solar panels, our team transports them to our recycling facility. Here, experts assess and process them to maximise material recovery.

How to Prepare Your Solar Panels for Collection

To ensure efficiency, here’s how you can prepare your panels before pickup:

  • Stack them safely – Panels should be arranged on double pallets or bespoke stillages to prevent damage.
  • Avoid over stacking – No more than 25 panels per pallet or 20 stillages per vehicle for safe transport​​.
  • Ensure access for collection vehicles – Make sure the pickup site has a hard-standing surface (not soft ground) and is accessible for articulated lorries​.
  • Use proper securing measures – If using pallets, panels should be strapped securely. For stillages, panels should be level and centred to prevent movement during transit.
  • Notify us of any access restrictions – If your site has size or weight limitations, let us know in advance to arrange the appropriate vehicle​.

Transporting Panels for the Solar Panel Recycling Process

Once your panels are prepared, our fleet takes care of the next step: safe and efficient transportation.

How We Transport Your Solar Panels

  • Specialist Vehicles – Our fleet includes articulated lorries, curtain-side vehicles, and stillage-equipped transporters for safe handling​.
  • Load Optimisation – Panels are arranged to maximise space efficiency, reducing transport emissions.
  • On-Site Loading Assistance – Our vehicles come equipped with Moffatt forklifts for easy loading and unloading​.
  • GPS-Tracked Logistics – We provide real-time tracking, ensuring transparency and compliance throughout the journey.

Where Do Your Solar Panels Go?

Once collected, your panels are transported to our solar panel recycling facility. Here, they undergo a thorough assessment and processing stage to maximise material recovery.

The Solar Panel Recycling Process – Maximising Material Recovery

By following a structured solar panel recycling process, we ensure that resources are reused effectively.

Assessment for Reuse or Recycling

  • Panels are inspected for potential reuse – Some panels still have life left in them and can be refurbished and reintroduced into the market.
  • Non-reusable panels move to material recovery – If a panel is damaged beyond repair, it is fully recycled, ensuring maximum material recovery.

Advanced Recycling Process

Unlike traditional methods that recover only 35% of materials, our recycling process ensures up to maximum material recovery, including:

  • Glass – High-transparency glass is extracted for reuse in new solar panels or construction materials.
  • Silicon – High-purity silicon is recovered and used in the manufacturing of new photovoltaic cells.
  • Silver & Copper – Extracted for reuse in electronics and renewable energy technologies.
  • Aluminium Frames – Melted down and repurposed for construction and manufacturing industries.

How Recycled Solar Panel Materials Re-enter the Economy

Circular Economy Contribution

By extracting valuable raw materials, we reduce the need for mining and production of new materials, supporting a circular economy.

  • Recycled glass is used in solar panel production or insulation products.
  • Silicon wafers go back into the semiconductor and solar industries.
  • Recovered metals like silver and copper are reused in electrical wiring and new photovoltaic modules.
  • Aluminium is reprocessed and used in construction materials or vehicle manufacturing.

Environmental Benefits

  • Reducing landfill waste – Panels that would have ended up as waste are now repurposed.
  • Lowering carbon footprint – Recycling materials requires less energy than producing new ones.
  • Conserving natural resources – Less demand for mining means a more sustainable energy future.

A Smarter Way to Handle Solar Panel Waste

Our end-to-end recycling process ensures that your solar panels are collected, transported, and processed in the most efficient, compliant, and environmentally responsible way possible. By participating in responsible solar panel recycling, you are contributing to a sustainable future while ensuring compliance with duty of care regulations.

Want to recycle your solar panels the right way? Contact us today to schedule a collection.

📞 Call us at: 0800 804 8612
📧 Email: [email protected]
🌍 Learn more: Solar Panel Recycling

Learn More by Reading the Sources Below
👉 UK WEEE Regulations:
Government Guidelines on Solar Panel Waste
👉 Circular Economy in Renewable Energy: How the Circular Economy Helps Reduce Waste
👉 Solar Panel Recycling Statistics: Global Waste Projections and Recovery Efforts

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